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	<title>The Bespoke Woodworker &#187; Sanding Blocks</title>
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		<title>Sanding Blocks</title>
		<link>http://www.thebespokewoodworker.com/blog/2009/06/29/sanding-blocks/</link>
		<comments>http://www.thebespokewoodworker.com/blog/2009/06/29/sanding-blocks/#comments</comments>
		<pubDate>Mon, 29 Jun 2009 13:58:35 +0000</pubDate>
		<dc:creator>Jon</dc:creator>
				<category><![CDATA[Sanding Blocks]]></category>

		<guid isPermaLink="false">http://www.thebespokewoodworker.com/blog/?p=112</guid>
		<description><![CDATA[I&#8217;ve had a kind of crappy blue plastic borg sanding block for some time, and I&#8217;ve been lazy and switched out the paper.  I don&#8217;t use it too often, but its finally given up the ghost and won&#8217;t really stay closed any more.  I decided to make myself some proper ones with a nice cork [...]]]></description>
			<content:encoded><![CDATA[<p>I&#8217;ve had a kind of crappy blue plastic borg sanding block for some time, and I&#8217;ve been lazy and switched out the paper.  I don&#8217;t use it too often, but its finally given up the ghost and won&#8217;t really stay closed any more.  I decided to make myself some proper ones with a nice cork backing.</p>
<p>Here&#8217;s the original borg crappy one..</p>
<p><img class="alignnone" title="img" src="http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13356&amp;g2_serialNumber=1" alt="" width="640" height="361" /></p>
<p>The one thing I do like about it is that it is sized such that you can quarter a regular sized sheet, and they fit the sanding block right.</p>
<p>I had a bunch of sheets for cork, because I made myself a small corkboard/takboard for veneer inlay layout purposes.  I had some spare blocks of ash, left over from the bench, but I actually ended up making a sizing mistake and switched to maple.</p>
<p>I drilled a 1/4&#8243; hole, counterbored a larger hole, lined it with 5 minute epoxy. and a 1/4-20 nut into it.</p>
<p><img class="alignnone" title="img" src="http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13359&amp;g2_serialNumber=1" alt="" width="640" height="361" /></p>
<p>2 small walls on either end, to help retain the sandpaper, were glued on.  My leg vice made an excellent clamp.  Note that the counterbored nut faces down!</p>
<p><img class="alignnone" title="img" src="http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13365&amp;g2_serialNumber=1" alt="" width="640" height="361" /></p>
<p>Then I cut some rough pieces of 1/4&#8243; cork backing.  (I found it at Staples.)</p>
<p><img class="alignnone" title="img" src="http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13371&amp;g2_serialNumber=1" alt="" width="361" height="640" /></p>
<p>Plenty of glue, there&#8217;s a lot of surface area to grab on cork, and some bench holdfasts make good clamps.</p>
<p><img class="alignnone" title="img" src="http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13374&amp;g2_serialNumber=1" alt="" width="640" height="361" /><br />
Some over-sized ash blocks, fitted snugly in between the ends, will give me room to sculp something comfortable to hold.<br />
<img class="alignnone" title="img" src=" http://www.outland.net/gallery/main.php?g2_view=core.DownloadItem&amp;g2_itemId=13377&amp;g2_serialNumber=1" alt="" width="640" height="361" /></p>
<p>Some bandsaw work, followed up with the oss/belt sander, and voila!</p>
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